Author Archive

An electric blower

Monday, February 27th, 2012

Just picked up an electric blower I found on Kijiji. It’s really neat, and will be great once I have a permanent home for my forge.

Electric Blower    Blower Motor

The blower itself is marked: “MARK KRILUCK  THOROLD ONT  NO 6-12”.

The 1/4 HP motor is marked: “DELCO MOTOR  THE McKINNON INDUSTRIES, LIMITED  ST. CATHARINES, ONTARIO”.

I don’t know anything about either of these companies, but the interesting thing (for me), is that both Thorold and St. Catharines are local to me.  So it’s kind of nice the keep these things in the area.

However, the best part of this entire transaction, is that I met a very nice blacksmith. He’s been smithing professionally for years, and is retiring from it. He may be selling other things … an anvil, a vise, all sorts of hammers and tongs, etc. But the most valuable thing I picked up, was knowledge. An hour of chatting with this guy was pure gold!

So far, every blacksmith I’ve met has been an exceptionally nice person. I sincerely hope that trend continues.

Crane Rail Anvil

Saturday, February 18th, 2012

I’ve decided not to do too much to my crane rail after all. I may, at some point in the future, weld a piece of heavy square tubing to one end as a hardy hole … but I currently don’t weld.

I looked into having the top machined flat – but the first three machine shops I talked to all said the same thing “that’s tough stuff to work with“, and “we’re not sure our machinery is big enough to deal with that, but we may know someone” (Note: they we’re all smaller shops I’d talked to, friends of friends, etc.). I never did get an actual quote from a shop that would have taken on the work, but I assumed it would be very expensive. Money better spent on other things.

So in the end, I did a bit of ‘cleaning up’ of the rail section myself. A combination of large files, angle grinder and belt sander smoothed out the top quite a bit. It’s not ‘flat’, but isn’t too round either.

I also attempted to drill a pritchel hole. I figured that I would be doing some punching, and if I made it a bit larger (say, something a bit over a 1/2″), then I could use some basic tooling in it, such as a spring hold down. Enough to suffice until I can get a hardy holder welded on.

Well the machine shops were right about one thing, this is made of tough stuff! I don’t know if it’s case hardened or what, but there seems to be a layer within the steel, an 1/8″ or so under the surface, that just refused to drill. With my drill press on it’s lowest speed, and using lubricating oil, I just could not get a larger diameter drill bit through. I finally managed to get a very small drill bit (1/4″) through, and worked the hole up to 3/8″ with larger and larger bits – but never did get as large a diameter as I would have liked.

In any case, here’s the ‘finished’ improvised Crane Rail Anvil:

To quote Shrek: “That’ll do Donkey, that’ll do“.

My first forge!

Sunday, February 12th, 2012

The collection grows!

As mentioned, I was planning on building a break drum type forge, but as I search for parts, I’m realizing it won’t be cheap. The design I was using called for 2″ or better black pipe for an air intake / ash dump, and various other bits and pieces. None of it is ‘expensive’, but when you add up a dozen or so fittings at $10 a piece, an inexpensive bathroom exhaust fan (at least $40) for a blower, etc, etc, it all adds up!

I’ve been watching Kijiji for blacksmithing stuff for a while, and a small riveter’s forge just popped up.

Riviter's Forge Forge Blower

It’s not ideal, and at $200 isn’t exactly cheap – but it’s not unreasonable. The forge needs some fixing up. The blower needs a new belt and a cover for the ash dump, but the blower turns freely and moves air. It’s also got a bit of a wobble, but hopefully tightening up the fasteners on the legs and braces will take care of that.

But all in all, I’m very excited! I’ve got my crain rail anvil, and now a forge. Really, that should be enough to get me started. I can’t wait to spark it up for the first time.

And so it begins!

Monday, February 6th, 2012

After much thinking about it, talking about it, reading, researching, etc., I finally had the opportunity to do some hands-on forging while getting my first formal training in smithing.

I’ve just come back from a weekend course provided by David Robertson (who some of you may recognize from his popular smithing videos on YouTube).

The course was fantastic, and David is an excellent teacher and coach. I got so much out of this weekend. Most importantly, the confidence to fire up my own forge and continue learning on my own.

The course was well laid out, and included a wide variety of projects – each building upon the techniques learned in the previous project. By the end of the course, we’d made a number of different types of hooks, a coal rake, tongs, a roasting fork, cold chisel, a hinge and my favourite, a fire steel (striker for use with a flint).

The Weekend's Projects

I’m now even more commited to getting my own shop set up so that I can keep going. I’ll defenitely be coming back for another of David’s courses too!

An improvised anvil

Wednesday, February 1st, 2012

Well, it starts … I’ve acquired the first bit of ‘stuff’ that I need to set up my own shop.

I’ve been looking for some time now, for the basic equipment for my own shop – a forge, anvil, vise, etc.; and haven’t been having much luck. I’m planning on building my own forge (a ‘break drum’ type) once I find the spare time, and have collected all the materials.

My brother was looking into having a couple of the guys at his work (a heavy steel related shop) fabricate an improvised anvil for me, from a heavy plate drop … but that’s fallen through. One of the pieces of machinery is off line, and since it’s little-used in their shop, it’s not their highest priority to get it fixed – which is completely understandable.

Kijiji, etc. hasn’t had much of late, so, plan “B” it is. I just came across this:

Crane Rail Crane Rail

It’s an 18″ length of 175 lb crane rail, which is similar to rail road track (which many a beginner smith has used as a first improvised anvil), only heavier with a much thicker top rail and web section. This particular chunk of rail weighs in at just over 85 lbs., which is not too bad at all!

The question now is what, if anything, I do to the rail to make it more anvil-like. I’ve seen photos online of others who have carved horns onto these, had the top rails machined flat, drilled in pritchel & hardy holes, etc. Is it worth the effort? The expense? … we’ll see.

Why Blacksmithing?

Thursday, July 7th, 2011

What on earth would possess someone, in this day and age, to go into blacksmithing?

The Blacksmith in Hornbæk (1875)That is one heck of a good question, which I often ask myself…

As mentioned on the welcome page of this site – I felt my life was being wasted sitting at a desk, doing unimportant things.  Not that I like to ‘toot my own horn’, but I’m actually a pretty smart guy.  I excel at most things that I’ve tried, learn new things easily, enjoy learning new things, and love working with my hands.

My interest in blacksmithing started many years ago.  After my grandfather passed away, I took an interest in the family tree research he’d done.  That led me to starting an Ancestry.com account to further his research.  If you haven’t looked into your own family’s history, you should.  It’s fascinating.  It’s also quite amazing to look back multiple generations, and still be able to recognize the faces in those old photos as your family.  To see a certain ‘look’ that your 2 year old son has, in the photo of your great-grand uncle that you never met.

In any case, back to the topic at hand … While doing this family tree research, I started looking at old census records, which list a persons occupation.  My family, going back many generations, were farmers, miners, shipyard workers and blacksmiths.

Farming – well, unless you inherit land, nobody just ‘starts’ farming.  Mining – I’m clostrophobic, so that’s out.  Ship building – not much of that going on around here.  Blacksmithing, eh?  Sounds interesting….

I love working with my hands, using tools and making things.  Metalwork does seem to have that level of permanence that I’m looking for (a gate or railing should outlast a PowerPoint presentation), and will give my kids something to point to and say “my dad made that“.

Sounded right up my alley, so to speak.  But the biggest questions remain: is the work important, and can someone make a living at it?  I believe so, on both counts.

Most smiths get into the craft as a hobby, as I have, but there are quite a few who have been able to do it as their full-time gig.  Success is by no means assured, but it is possible.

Is the work important?  Yes, it is!  I personally want to get into conservation / restoration, which I believe is very important work.  But in a larger, more philosophical sense, I believe that it’s vitally important for our society to keep skilled, hands-on craft work alive, and to teach it to our children.  Far too many of the current generation lack even the most basic knowledge of how to build and fix things, or how to use tools.

Well that was a bit more long-winded of an explanation than I intended….

What’s in a Name?

Friday, July 1st, 2011

Your first question may be “why ‘The Forgery‘, doesn’t a blacksmith work in a ‘smithy’?”.

The answer, of course, is yes.  The workshop of a blacksmith has traditionally been called a smithy.  However, I really, really don’t like that term.  I’m not sure why, but it irks me for some reason.

So when it came time to choose a domain name for this site, I had to think of something different.  A lot of smiths use ‘The Something-or-Other Forge’ (i.e. Great Oak Forge, Running Deer Forge, or whatever).  That’s fine, but I couldn’t think of an appropriate Something-or-Other that seemed to fit, and that was available.

Others use ‘Something-or-Other Ironworks‘.  Again, the same problem as above.  ‘Ironworks’ also seems a bit too industrial / large-scale for what I’ll be doing.  And besides that, such names are all too often used by fabricators, not just by smiths.

For the longest time, I just couldn’t think of anything – and then ‘The Forgery’ just popped in my head one day, and I liked it.  I think it’s a bit of a whimsical play on words.  My long term goals also include doing restoration work, and doing replicas of period hardware.  If I do end up doing that type of work, perhaps I can market my reproductions as “Authentic Forgeries“.

What do you think?